Basic Info.
Transmission Type
Flexible
Automatic Production Line
Assembly, Wood Pellet Plant
Production Scope
Product Line
Flexible Production
Agile Manufacturing
After-sales Service
Engineer Available
Material of The Machinery
Stainless Steel or Carbon Steel
Size and Weight
as Per Requirements
Motor Brand of Thte Main Pelletizer
Siemens
Oil Seal of The Pelletizer
Imported From Germany
Bearing Brand of The Pelletizer
Imported
Transport Package
Iron Pallet
Product Description
Jiangsu Liangyou Zhengda Co., Ltd. specializes in the production of complete biomass pellet fuel forming equipment, can provide customers with logs, wood chips, shavings and other raw materials of biomass pellet production line; Biomass granulation production line with building template, woodworking scrap and other raw materials; Complete biomass pelleting production line with corn straw, wheat straw and straw grass as raw materials; Complete biomass pelleting production line with fruit shell, fruit residue and palm as raw materials; Complete biomass pelleting production line with crop waste, sludge, coal and other raw materials, tailor-made complete equipment solutions for customers, to meet the different needs of customers.South Korea biomass project sludge and sawdust pellet plant
---4tph biomass sludge pellet production lineNow take the production line project of sludge and sawdust mixed granulation production line as a case, according to the technological process and each section to do the following introduction and explanation.Definition of sludge granulation lineSludge mixed with other materials to carry out a number of processing processes, and finally made into granule. The granules are small in size, heavy in weight and easy to store and transport. It can save energy and reduce emissions and has good economic and social benefits. Sludge pelletizing fuels can be widely used in biomass power plants, biomass steam boilers, domestic fireplaces, ovens and biomass gasifier, etc.Raw material:It is mainly divided into industrial sludge and domestic sludge. Industrial sludge mainly includes paper making sludge, sludge from industrial waste water treatment station, etc. Domestic sludge mainly includes river sludge, urban sewage sludge.Flow process brief introductionAfter the sludge is dried by the paddle dryer, it is screened and finally processed for granulation. The diameter of finished particles is 6-10mm, which is optional. After cooling, the granulator is packed into 20-50kg/ bag for convenient transportation and sale. Sludge granulating project with 4 tph, the total power is about 540 kw, the workshop covers an area of 1200m2 , contains raw material and finished product warehouse; The design of the whole line is compact, reasonable, meets the requirements of environmental protection, and can be customized according to customer requirements.Flow process diagramSludge granulation project flow process
Drying process→cleaning process→pelleting process→cooling and bagging processThe working process:Drying process:
The paddle drying system mainly includes feeding system, air preheating system, drying system, discharging system, exhaust humidity system and control system. It is used for drying sludge or sludge mixture. It is stirred by paddle, which dries evenly. Drying equipment has the characteristics of compact structure, reasonable design and large yield, etc.
Drying equipment: LYHJ260, heat transfer area of 260m2, transmission power of 132 kw, designed output 4 tph (sludge initial moisture content 50%).
Cleaning process:
The purpose in the cleaning section of the complete sludge pelletizing project is to clean up the large impurities in the raw materials, so as to avoid the mechanical equipment and conveying equipment in the next process from failure or damage. The pre-screener is characterized by high output, less power consumption, simple structure, small space, easy maintenance and easy installation, etc.
Cleaning equipment: MCY160*300, power 3kw, designed output: 4tph
Pelleting process:
4 sets of WZLH420 biomass pellet mill are designed in the pelleting process to produce 4tph biomass pellet.The diameter of biomass pellet is 6-10mm, which is optional, and the biomass pellet has the characteristics of high calorific value, no pollution and low ash content, which can be widely used in biomass power plants, biomass steam boilers, household fireplaces, drying furnaces and biomass gasifier. The complete set of sludge granulator project has obvious advantages in the pelleting process: the pellet mill is equipped with forced feeder, and the material is forced into the ring die pressing chamber, which can make the pellet operate smoothly, the material are not blocked, and produce efficiently. Specially designed arch breaking screw conveyor feeding, so that the bad fluidity material can be feeded smoothly.
Pelleting equipment: WZLH420, host power: 90kw, power of enforced feeder: 0.75kw, designed output 1tph, qtty: 4 sets.
Cooling and bagging process:
The cooling process of the complete set of sludge granulation project is by using of cooler to reduce particles temperature and decrease grain moisture. It is low energy consumption, easy operation and high automatic degree. The pellet after cooler is not higher than room temperature 5 ºC, pellet moisture after cooled is around 8-10%, particle density 650-750 kg/m3.
The bagging scale is according to the customer's local sales needs, the appropriate packing scale is selected to facilitate the customer to sell products. There are usually two specifications: small bag and ton bag. 20-50kg/bag for small bags, 500-1000kg/bag for ton bags. The packing scale has high automation degree, high packing accuracy, and the weighing system is a sensor measuring system with high sensitivity and strong anti-interference ability.
Cooling equipment: SKLB2.5, cooling room volume:2.5m3, Design output 4tph.
Packing equipment: SDBLY-K, packing range: 20-50kg/ bag, 3-5 bags/min.
According to the needs of different customers, the scheme can be optimized:
1. If necessary, buffer bins can be added between each section to replace the storage yard. The advantage is that it can improve the automation degree of production line and reduce dust pollution in the workshop; The disadvantage is that it will increase the construction cost of the production line, and because the bulk density of materials after crushing is very light, it is easy to bridge in the bins and material does not drop.
2. The packaging equipment can be adjusted according to customers' requirements for finished product packaging. It can also be stored in bulk or stored into silos.
Detail Quotation Solutions for you, we need to know Information as Follows:
(1). What capacity would your prefer?
-----The Capacity Range of Wood Pellet Machine: 0.8-1T; 1.5-2T; 2-3T;3-4T.
(2).What is your raw material?
-----According to different raw material(such as hard wood,soft wood,straw,rice hust), capacity is different.
(3).What is your raw material size?
-----Best size for pressing high quality pellets is 3mm-5mm.
(4).What is the moisture of your raw material?
-----Better to be 10-15%.( If large than this, then we will recommend your Dryer Machine)
(5).Final Pellets Size?
-----We have Diameter for Pellets:6mm, 8mm, 10mm, 12mm, (Different Diameters for your Different Requirement.)
------Pellets Length: Adjustable20-50mm. (Normally our clients ask pellets length of 33mm, between 30-36mm)
Gold service:
We treat customers sincerely and pay more attention to how to maximize return of investment. We improve quality, reduce power consumption, shorten construction schedule, and quick feedback in terms of technology, production, engineering and service. We will furnish comprehensive, professional, and thorough service to meet customer's requirements. Thinking from customer's side, and solve problems timely.About FDSPwell-designed new business officesix reasons to choose us
Professional Design, personalized customization
Comb your needs accurately
Create FDSP turnkey boutique engineering
Make field work, adjust measures to local conditions
Professional staff go deep into the construction site
Scientific and reasonable, economic and practical, meet environmental protection
Professional team, professional installation
With 25 years of actual experience we have a a professional technical team for Design, manufacture and installation
Technical guidance, full escort
In strict order to ensure the highest efficiency
to provide professional, targeted services
Professional services, worry-free production
Truly "customer-centric"
To provide excellent service to our customers
Quick response, life-long maintenance
There is no best. There is only more than best
to pursue the never-ending improvement for products.
About FDSP
FDSP single machine and engineering series products have passed ISO9001:2015 International Quality System certification, intellectual property rights and integration of dual-standard certification enterprises and other certifications, in obtaining a number of qualifications and honors and at the same time received more than 30 national patents, products are exported to Europe, Africa, Australia, South America, Southeast Asia, the Middle East and more than 30 countries and regions.
Sample case show:
South Korea sludge and sawdust pellet production line
Myanmar 30t/h poultry feed production line
Address:
No. 558 Hongsheng Road, Zhongguancun Science and Technology Industrial Park, Liyang City, Changzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
FDSP Since 2003
Jiangsu Liangyou Zhengda Co., Ltd. (FDSP) was founded in the year of 2003, which locates in Jiangsu Zhongguancun Science and Technology Industrial Park, Liyang city, boundary of Jiangsu, Zhejiang and Anhui provinces, covering the area of 35000m2. As a national high-tech enterprise, FDSP company will always be the first rank, which is the supplier and advanced system solution for the Feed machinery, biomass machinery, fertilizer machinery and project, etc. The main business is design, research, manufacture, sale, installation and wholesale project service for feed machinery, biomass machinery, fertilizer machinery, silo machinery, pellet mill molds and intelligent control system.
Feed Machinery&Engineering: Provide customer complete solution for "producing clean and safe feed ", could undertake 2-150T /H livestock and poultry feed project, 1.5-30T/ H premix project, 1-60T/ H aquatic feed project, and 0.5-20T/ H pet food project, so as to provide the society with safe food for such as livestock and poultry and aquaculture, and realize one-stop service "from farm to table".
Biomass Machinery&Engineering: Making use of forestry waste and agricultural raw material like tree, sawdust, bark, branches and crop straws to produce biomass pellet fuel, and undertake annually 10, 000 tons to 200, 000 tons output sawdust pellet project, straw pellet project, sludge and sawdust mixture pellet project, coal pellet project, etc., to provide clean energy for the world.
Fertilizer Machinery &Engineering: Using crop waste, manure and household waste to make bio-organic fertilizer pellets, undertake annually 10, 000 tons to 100, 000 tons output bio-organic fertilizer fermentation equipment, organic and inorganic compound fertilizer complete projects, to promote the healthy cycle development for organic agriculture.
Silo Machinery& Engineering: Suitable for grain, feed, oil, flour, brewing, building materials, chemical industry, port environmental protection and other industrial fields, steel silo engineering can provide customers with 50-6000T each spiral silo, 10-10000T each bolted silo, 50-1000T /H large conveying equipment engineering.
FDSP continuously creates more and bigger value for customers at home and abroad, and unswervingly seeks "mutual benefit, together development" with the customers.