Basic Info.
After-sales Service
Engineer Available
Processing Object
Additive
Processing Technics
Crushing-before-Mixing
Screen Mesh
With Screen Mesh
Grinding Equipment Type
Feed Hammer Mill
Pellet Mill Type
Ring Die Pelleter
Bulking Machine Type
Twin Screw Bulking Machine
Expanding Method
Wet Expansion
Applicable Materials Shape
Granular
Feed Mill
Steel Structure
Specification
CE, ISO, SGS
Product Description
150tph corn deep processing production line
As a state-level high-tech Enterprise, FDSP focus on research, development, design and manufacture of corn deep processing projects, and tailor-made personalized system solutions, for global customers to provide corn deep processing professional production lines including storage, workshop production, finished product packaging and automobile bulk distribution, be service on corn deep processing engineering market with environmental protection, intelligent, low-consumption, low-carbon concept. We have already made many successful cases in the Rizhao Free Trade Zone, Linyi Free Trade Zone, Lianyungang Free Trade Zone, welcome new and old customers to visit the site.
Definition for corn deep processing line
Corn deep process project: take corn as main raw material, make deep process on corn with the physical and chemical methods and fermentation engineering technology to produce corn starch, corn protein powder, modified starch, corn starchsugar, corn oil, alcohol, ethanol, glutamic acid, lysine, polylactic acid, xylitol, chemical alcohol, protein feed, and fiber feed, etc. Corn deep processing products are widely used in textile, automobile, food, medicine, materials and other industries.
3D drawing show
Flow process introduction
This 150tph(a million tons per year) corn specialized deep processing production line built by FDSP combine storage , workshop production, finished product packaging and automobile bulk distribution, adopting advanced production technology and advanced production equipment with rational layout, high-efficiency production, to create higher production efficiency for customers.
150tph corn deep processing line adopt process which grinding first then batching.
It includes raw material receiving and cleaning process, grinding process, batching process, mixing process, pelletizing process and packing/bulk process, Ventilation and dust removal, microcomputer control, air compression and other auxiliary systems are also equipped.
The pelletizing process is reserved for 2nd stage. There is the process as below:
(1) raw material receiving and cleaning section; (2) corn sterilization and inactivation section; (3) crushing section; (4) batching and mixing section; (5) granulating section (reserved) ; (6) cooling section (reserved) ; (7) crushing and screening section (reserved) ; (8) finished product weighing and packing section; (9) other ancillary systems
1.silo storage section
The raw material corn used in this production line are all imported, each supplement is with large amount and long period. Large amount of corn need to be unloaded into silo after short distance transportation from port unloading to factory. Here we use 5 silos with 8000T each to store the corn, and the unloading system uses 2 unloading intake, the output can be up to 300 tons per hour. The grain unloading adopts indoor closed unloading, and the top of the unloading shed is equipped with centralized dust removal system to prevent the dust produced in the unloading process from floating out and polluting the environment. Steel silos are flat bottom assembled silos, each silo is equipped with independent temperature measurement and ventilation system, all automatic control, to prevent corn mildewed and other accidents during storage.
2. Corn sterilization and inactivation section
After silo, the corn is transported to the production workshop, it is lifted by bucket elevator to the inactivated process after cleaning and iron removal process. The lifted corn can also be loaded by truck for other use. The corn cleaning adopts double-cylinder pre-cleaning screener, which can sift the big miscellaneous, small miscellaneous and broken corn to get the clean corn with a design capacity of 150 tons per hour.
The craft of inactivation process shows as below:
3. Raw material grinding section
Open the automatic gate for crushing bin, the material will be grinded in the hammer mill, the inspectors should carry out particle size inspection at this time, crushing fineness requirements 100% through 20 mesh screen, more than 95% through 40 mesh screen. The crushed material is conveyed to the bucket elevator by the screw conveyor. The noise of hammer mill is controlled according to the national standard: the allowable noise value is 85dB when the worker operation time is 8H, the allowable noise value is 93dB when the worker operation time is 4h, the maximum noise value is not more than 115 dB. Dust concentration not exceeding 10G/M 3. After ventilation and dust removal, the dust concentration of exhaust air is not more than 150MG/m3.
4. Batching and mixing process
The bucket elevator sends the material to the mixing bin, when the slide gate of the mixing bin opened, and the material enters the double shaft paddle mixer, qualified premix and phospholipid oil can be fed by intake now to make mixing. The dynamic batching accuracy of batching system is not more than 3‰ , while the static batching accuracy is not more than 1‰ . The mixing time of the mixer is 60-180 seconds. Inspector should check the mixing uniformity at this time. The CV of the mixing uniformity should not be more than 5% . The uniformly mixed material is sent to bucket elevator by the chain conveyor.
5. Pelletizing section (auxiliary feed line, reserved)
The bucket elevator sends material to the pelleting bin, opens the gate, the material enters the ring die pellet mill to be pressed into the pellet; the requirement for granulation: the inlet air pressure is about 0.4 mpa, the material moisture content is controlled on 16-17% , the granulation temperature is 80-90 °C and the pulverization rate is less than 10% .
6. Cooling section(reserved)
The pellets will be cooled in cooler, the required water loss rate should be more than 80% and the moisture content of the finished product should be less than 12%
7. Crumbling and screening section(reserved)
After cooling, if the pellets need to be broken, it will go to crumbler for breaking, and then it can be screened in rotary screener, and the screened material will go to packing bins.
8. Finished product weighing and packing /bulk section
Adjust the automatic quantitative packing scale, weighing and packing the finished product according to the requirements; control the packing weight of each package in 40 ± 0.2 kg. Quality assurance department could make the finished product sampling and inspection at this time, the final products will be stores after qualified.
The material is transported to the bulk bin by the control switch, and loaded and packed through the bulk truck.
9. Other ancillary systems for corn deep processing line
1). Conveying equipment
There are two kinds of conveying equipment: vertical conveying and horizontal conveying. Vertical conveyor with bucket elevator, horizontal conveyor with chain conveyor, screw conveyor and screw feeder.
The whole production workshop is equipped with 15 units bucket elevator, 10 units chain conveyor, 5 units screw conveyor, 32 units screw feeder, 4 units impeller feeder. 15 units bucket elevators are used to lift the raw material into the workshop, lift the crushed material, lift the mixed material and lift the finished pellets. 2 units chain conveyor used to feeding transportation, 2 units chain conveyor are equipped under the mixer and other chain conveyors are used for conveying bulk final products. Above the 4 batching scales arranged by 32 screw feeders, In which 14 units above small scale and 18 units above the large scales. Four impeller feeders.
2). Workshop production dust removal system
The dust removal system of the production workshop adopts the traditional system including a dust cover, a cyclone separator, a centrifugal fan and corresponding pipes. One set for Finished product packing, with four suction points; each 1 set for cooler suction points, with total four sets. Intake is equipped with single dust collection air net system.
3).Control system
The control system of the production process is carried out according to the production design specification of the feed factory. The batching scale and mixer are controlled by automatic centralized control. Hammer mill, granulator, packaging machine, dust removal system are on-site controlled by hierarchical control system.
4).Liquid(oil) adding system
When oil is added to the tank, adjust the heater to heat the oil to 60-80 degrees (depending on the viscosity of the oil), the system can add oil at this time.
10. Measures to prevent cross-contamination during the production of different products in corn deep-processing production line
1).Production department personnel should coordinate with each other, Make reasonable arrangements for different types or different formula feed production order to prevent cross-contamination, quality control should strengthen supervision and inspection to prevent the occurrence of problems.
2).After one kind of product is produced, the entire production line (from feeding to packaging) or production system (including the dust removal system, batching system, mixing system, buffer bin, conveyor, bucket elevator, bins) should be thoroughly cleaned, to prevent the cross-contamination of subsequent product in the production process .
3).The raw materials should be cleaned up in time once received, and the conveying equipment should be idled for more than 2 minutes to ensure that all raw materials in the process of transportation do not cross pollution;
4).After each class, each kind of material crushing finished, the hammer mill and hopper should be cleaned in time;
5).Inspect conveying equipment, bucket elevator, mixer, granulator and other equipment Regularly to prevent material accumulation, plugging, leakage, in order to prevent cross-contamination of raw materials or finished products in the equipment;
6).Make detailed record for raw material stored in different bins, the bins should be cleaned when change the raw material to prevent cross-contamination.
About FDSPFDSP single machine and engineering series products have passed ISO9001:2015 International Quality System certification, intellectual property rights and integration of dual-standard certification enterprises and other certifications, in obtaining a number of qualifications and honors and at the same time received more than 30 national patents, products are exported to Europe, Africa, Australia, South America, Southeast Asia, the Middle East and more than 30 countries and regions.
About US| Important year | Important events |
| 2003 | Predecessor of Jiangsu Liangyou - Liangyou Machinery Co., Ltd. is established near the beautiful Tianmu Lake in Liyang, Changzhou, a professional feed machinery manufacturing enterprise is founded. |
| 2004 | Liangyou(FDSP) established a sophisticated quality system standards, passed and obtained the ISO 9001: 2000 international quality system certification successfully. |
| 2006 | The enterprise was renamed Jiangsu Liangyou Agro Machinery Co., Ltd(FDSP). and gained SGS Certification, it is an important part of the full life cycle quality management system combined with the product quality and service quality, which is built by effort of Liangyou. |
| 2008 | Jiangsu Liangyou(FDSP) exported 10TPH fertilizer complete production line to Korea successfully. It becomes the Integrated solution solver who can independently design and undertake large fertilizer engineering in the domestic industry , Jiangsu Liangyou opened up the international market successfully |
| 2009 | Jiangsu Liangyou expanded by enlarging the land of 15000 square meters in Zhongguancun Science and Technology Industrial Park in Jiangsu.The new production base was born, which means the first take-off of Jiangsu Liangyou. |
| 2013 | Jiangsu Liangyou Company Diamond Jubilee: the tenth anniversary celebration of the company, the inauguration of new plant, the listing ceremony of agro and renewable energy machinery engineering institute. |
| 2014 | Jiangsu Liangyou International Mechanical Engineering Co., Ltd. was established in Nanjing. Liangyou developed the international market of feed machinery, fertilizer machinery, biomass pellet mill, silo project and other markets with brand new quality and service. |
| 2015 | Jiangsu Liangyou Group was estabilished, with one parent company and four subsidiary companies. expanded the plant once again, as high-tech enterprise, advanced science and technology enterprise, Jiangsu Liangyou has a rapid development, the second production base was founded by enlarging 25,000 square meters of land |
| 2017 | Jiangsu Liangyou zhengda co., LTD(FDSP) listed bell ceremony was held in Beijing.Phase ii officially start construction for the new site (on May 25, 2017, obtain the construction permit). |
| 2019 | FDSP phase ii new plant completed and put into production, which further promote the industrial upgrading, providing the possibility of further development in a wider field. |
| .... | More future |
Sample case show:Jiangsu Lianyungang 150t/h corn deep processing lineShandong Rizhao 100t/h corn deep processing line Shandong Linyi 80t/h corn deep processing line
Address:
No. 558 Hongsheng Road, Zhongguancun Science and Technology Industrial Park, Liyang City, Changzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
FDSP Since 2003
Jiangsu Liangyou Zhengda Co., Ltd. (FDSP) was founded in the year of 2003, which locates in Jiangsu Zhongguancun Science and Technology Industrial Park, Liyang city, boundary of Jiangsu, Zhejiang and Anhui provinces, covering the area of 35000m2. As a national high-tech enterprise, FDSP company will always be the first rank, which is the supplier and advanced system solution for the Feed machinery, biomass machinery, fertilizer machinery and project, etc. The main business is design, research, manufacture, sale, installation and wholesale project service for feed machinery, biomass machinery, fertilizer machinery, silo machinery, pellet mill molds and intelligent control system.
Feed Machinery&Engineering: Provide customer complete solution for "producing clean and safe feed ", could undertake 2-150T /H livestock and poultry feed project, 1.5-30T/ H premix project, 1-60T/ H aquatic feed project, and 0.5-20T/ H pet food project, so as to provide the society with safe food for such as livestock and poultry and aquaculture, and realize one-stop service "from farm to table".
Biomass Machinery&Engineering: Making use of forestry waste and agricultural raw material like tree, sawdust, bark, branches and crop straws to produce biomass pellet fuel, and undertake annually 10, 000 tons to 200, 000 tons output sawdust pellet project, straw pellet project, sludge and sawdust mixture pellet project, coal pellet project, etc., to provide clean energy for the world.
Fertilizer Machinery &Engineering: Using crop waste, manure and household waste to make bio-organic fertilizer pellets, undertake annually 10, 000 tons to 100, 000 tons output bio-organic fertilizer fermentation equipment, organic and inorganic compound fertilizer complete projects, to promote the healthy cycle development for organic agriculture.
Silo Machinery& Engineering: Suitable for grain, feed, oil, flour, brewing, building materials, chemical industry, port environmental protection and other industrial fields, steel silo engineering can provide customers with 50-6000T each spiral silo, 10-10000T each bolted silo, 50-1000T /H large conveying equipment engineering.
FDSP continuously creates more and bigger value for customers at home and abroad, and unswervingly seeks "mutual benefit, together development" with the customers.
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