Basic Info.
After-sales Service
Engineer Available
Processing Object
Animal-Derived Feed
Processing Technics
Crushing-before-Mixing
Screen Mesh
With Screen Mesh
Grinding Equipment Type
Feed Hammer Mill
Pellet Mill Type
Ring Die Pelleter
Bulking Machine Type
Twin Screw Bulking Machine
Expanding Method
Dry Expansion
Applicable Materials Shape
Granular
Dimension(L*W*H)
21*17.5*28m
Pelleted Feed Size
1.5-18mm
Application
for Making Feed Pellets
Transport Package
Iron Pallet and Soft Guard
Specification
CE, ISO, SGS
Product Description
Safety and Reliable Price Cattle Feed Pellet Processing Production Line
FDSP is an professional export enterprise with production capabilities.We are manufacturing aqua feed pellet mill, animal feed pellet mill, fish feed pellet mill, CE machine, feed machinery, compound fertilizer machinery, grass processing machinery, bio-energy equipments and Installation for complete engineering for exportation.Introduction of process:The features of ruminant feed are coarse grinding fineness(screen hole diameter 4-8mm),low curing and conditioning requirements(pellet mill adopts single layers conditioner),finished products with big pellet diameter(pellet diameter is around 4-10mm). Double sets SZLH420 ruminant feed process is with 20-30tph capacity, it adopts two grinding line, one batching & mixing line, two pelleting line and two packing line. The total equipment power is around 700kw. The construction area of the production area is about 21*17.5*28m and equipped with 2T boiler. The whole line is compact in design, reasonable in structure, meeting the requirement of environmental protection, and can be customized designed according to the requirements of customers.Process diagram:Raw material receiving and cleaning process--Grinding process--Batching and mixing process-Pelleting process--Bagging or bulk process--Auxiliary process
Process introduction:Raw materials receiving and cleaning section:In this section, pellet feeding cleaning and powder feeding cleaning are separated independently and separate dust removal. Dust removal effect is good.
Cleaning equipment:granules sifter SCY80,capacity 20-30T/H;powder cleaner SQLZ60X50X100, capacity 10-15T/H.
Grinding section: Because ruminant feed grinding fineness requirements are very thick, this section adopts two small power hammer mills, and each sets allocated with two pre-grinding bins, which can grind different materials at the same time and improve the efficiency. Before entering the bins, the impurities are removed by magnetic separation device to ensure the safe operation of the hammer mill.
Grinding equipment(2sets): Hammer mill SFSP668×800, 90kw, designed to produce 10-15t /h/set
Batching and mixing section: This section adopts 16batching bins. Two sets of batching system work at the same time. It is developed by our company to realize accurate fast and slow feeding, fast batching and high precision.
Weighing equipment: Dosing scale PCS20/PCS10, dosing precision: dynamic ≤3‰, static ≤1‰.
Mixing equipment: mixer SHSJ4, (30KW, 2000kg/ batch), designed to produce 20-30t /h. Mixture uniformity CV ≤5%.
Pelletizing section: This section adopts two sets of single-layer pelletizer, and each set with two pre-pelleting bins, which is convenient to switch between varieties. After pelleting, they are respectively entered into the cooler and the elevator into the rotary screener in order to be screened, and the finished products are put into the packing bins. The sieved out powder material back to granulation, sieved out large particle material back to crumbler.
Pelleting equipment(2sets) : SZLH420,110KW, designed to produce 8-15t/h/set(Ruminant feed pellet is large).
Cooling equipment(2sets) : SKLN6, 1.1kw, 6m3 volume, designed to produce 10-15t/h/set.
Packing section: There are 4 finished product bins in this section, 3 bins of them are specially used to store pellet feed; There is also one bin for powder material and pellet material. The powder material finished products bins are designed special anti - grading device. The pellet or powder is automatically weighed and packed by the packing scale.
Packing equipment: Belt scale(it can be used as powder feed or granule feed), packing range: 20-50kg/ bag, 6-8 bags/minute.
Auxiliary section: Dust removal system to improve workers' working environment; Grease adding system, common mixer place added to improve feed palatability.
According to the needs of different customers, the scheme can be optimized:
1. The scheme adopts the single-point dust removal mode, that is, each rotary distributor (powder material) and pellet cleaner is equipped with a pulse dust filter, which has a good dust removal effect. Single point of dust removal is our company's humanized design, which can provide a better working environment, but the cost increases. Customers can consider whether to use this configuration according to the actual needs;
2. The quantity of bins can also be adjusted according to the formula of customers, the characteristics of raw materials and other factors, so as to achieve the highest utilization rate and effectively control the production cost;
3. According to customer demand, finished product bulk bins are optional.Small tips from FDSP:How to inspect pellet quality for feed factory
There is no unified standard for the determination of pellet feed quality at present. In addition to the general quality of feed, the quality of pellet feed is generally considered to include the following aspects: sensory index, pulverization rate, hardness, moisture content, durability, bulk density and so on. For fish and shrimp feed, the water stability, water resistance, sedimentation and dissolution should also be determined.
On-site inspection(beside pellet mill)1. Temperature: the temperature of the wet powder after conditioning, the temperature varies according to the formula (generally 4.5-ring die chicken feed temperature not less than 80 degrees, 3.0-ring die pig feed not less than 70 degrees, product adding enzyme temperature not more than 80 degrees) .
2. Moisture: before going into cooler, the moisture content of the particles after granulating. An effective test is to crush a hot particle between the thumb and forefinger into a pancake shape. If it is putty-like in viscosity and does not break, it indicates that the moisture content is in place; otherwise the steam still needs to be added. 3. Color: the color of the particles varies with the ingredients in the formula, and for the same formula (the same breed of formula) , the color will generally not change much.
4, particle size: the particle length usually is 2-3times of ring die diameter, according to different material number has different requirements.Inspection on cooler
1. Temperature: after cooling the temperature of particles (generally for room temperature + 5 degrees) , through the detection of temperature here can find if cooler level adjustment is reasonable, cooler operation is normal.
2. Particle size: refers to the uniformity of the broken material, it can reflect whether the adjustment of the broken roller is normal, whether the roller is off-track phenomenon.
3, hardness: particle hardness is not high is the direct cause of the powder.
Inspection on packing section
1. Flour content: the percentage of 1.4 mm material after sifting
2. Heteromere: whether there are flower particles, mixed.
Inspection in lab
1. Moisture: use an infrared drying lamp to dry and detect moisture.
2. Use a pressure gauge to measure the hardness of the feed pellets.
3. Check the content of protein, fat and salt in feed.
4, all the indicators can be qualified for factory sales.
FDSP feed machinery and engineering, the use of scientific and mature design technology, so that feed final pellets are with length uniformity, hardness moderate, beautiful appearance, for customers to enhance market competitiveness. Welcome new and old customers call to negotiate.About us
Jiangsu Liangyou Zhengda Co., Ltd. is professional in manufacturing feed machinery and projects. Our company is able to provide turn-key projects for all kinds of feed production like poultry feed, livestock feed, ruminant feed, ordinary aquatic feed, special aquatic feed, extruded aquatic feed, premix, pet food, etc. Our service(Pre-sale and after-sales)In pre-sale we provide users with comprehensive technical support. We provide comprehensive customer training, including in charge of the procedures, operating procedures, maintenance procedures, equipment, general maintenance, equipment, longterm hazard assessment knowledge and so on. Before the users buy our equipment, they must come to our company to accept a series of training. After the examination for equipment operation personnel, we will issue husbandry machinery operation qualification certificate. We suggest user to set up the remote control system. Our company after-sales service can guide the user through the remote control system for regular maintenance equipment key parts.
Packing&Shipping
Packaging:Depending on customers' requirement,such as wooden box or Iron crate etc.
Shipping:Our shipping operator and delivering equipment will be ready on time to ensure goods shipped based on Sales Order requirement.Customers visitingFDSP has exported Feed machinery to 30 countries including Korea, South Africa, Russia, Thailand, Taiwan, Philippines, Malaysia, Australia, Egypt, Syria, Nigeria, Ethiopia, India, Bangladesh, Pakistan, Iran etc.
Address:
No. 558 Hongsheng Road, Zhongguancun Science and Technology Industrial Park, Liyang City, Changzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
FDSP Since 2003
Jiangsu Liangyou Zhengda Co., Ltd. (FDSP) was founded in the year of 2003, which locates in Jiangsu Zhongguancun Science and Technology Industrial Park, Liyang city, boundary of Jiangsu, Zhejiang and Anhui provinces, covering the area of 35000m2. As a national high-tech enterprise, FDSP company will always be the first rank, which is the supplier and advanced system solution for the Feed machinery, biomass machinery, fertilizer machinery and project, etc. The main business is design, research, manufacture, sale, installation and wholesale project service for feed machinery, biomass machinery, fertilizer machinery, silo machinery, pellet mill molds and intelligent control system.
Feed Machinery&Engineering: Provide customer complete solution for "producing clean and safe feed ", could undertake 2-150T /H livestock and poultry feed project, 1.5-30T/ H premix project, 1-60T/ H aquatic feed project, and 0.5-20T/ H pet food project, so as to provide the society with safe food for such as livestock and poultry and aquaculture, and realize one-stop service "from farm to table".
Biomass Machinery&Engineering: Making use of forestry waste and agricultural raw material like tree, sawdust, bark, branches and crop straws to produce biomass pellet fuel, and undertake annually 10, 000 tons to 200, 000 tons output sawdust pellet project, straw pellet project, sludge and sawdust mixture pellet project, coal pellet project, etc., to provide clean energy for the world.
Fertilizer Machinery &Engineering: Using crop waste, manure and household waste to make bio-organic fertilizer pellets, undertake annually 10, 000 tons to 100, 000 tons output bio-organic fertilizer fermentation equipment, organic and inorganic compound fertilizer complete projects, to promote the healthy cycle development for organic agriculture.
Silo Machinery& Engineering: Suitable for grain, feed, oil, flour, brewing, building materials, chemical industry, port environmental protection and other industrial fields, steel silo engineering can provide customers with 50-6000T each spiral silo, 10-10000T each bolted silo, 50-1000T /H large conveying equipment engineering.
FDSP continuously creates more and bigger value for customers at home and abroad, and unswervingly seeks "mutual benefit, together development" with the customers.