Basic Info.
After-sales Service
Engineer Available
Material of The Machinery
Stainless Steel or Carbon Steel
Size and Weight
as Per Requirements
Motor Brand
Imported Brand
Oil Seal of The Pelletizer
Imported From Germany
Bearing Brand of The Pelletizer
Imported Brand
Capacity(T/H)
as Per Requirements
Price
Based on The Complete Project Solustion
Transport Package
Iron Pallet or Depending on Customers′ Request
Product Description
Customized Solution Biomass Wood Log Pellet Making Line
Jiangsu Liangyou Zhengda Co., Ltd. specializes in the production of complete biomass pellet fuel forming equipment, can provide customers with logs, wood chips, shavings and other raw materials of biomass pellet production line; Biomass granulation production line with building template, woodworking scrap and other raw materials; Complete biomass pelleting production line with corn straw, wheat straw and straw grass as raw materials; Complete biomass pelleting production line with fruit shell, fruit residue and palm as raw materials; Complete biomass pelleting production line with crop waste, sludge, coal and other raw materials, tailor-made complete equipment solutions for customers, to meet the different needs of customers.
Now take the production line project of 5-7tph wood logs pelleting line as a case, according to the technological process and each section to do the following introduction and explanation.
Using logs as raw materials, formed by solidifying and extruding into high-density pellet fuel through pretreatment and processing. It can save energy and reduce emissions, will make good economic and social benefits. It can be widely used in biomass power plants, biomass steam boilers, household fireplaces, drying stove and biomass gasifier, etc, is an efficient and clean renewable energy source.
Raw Material:
There are mainly logs of pines, firs, acacia trees, beech trees, eucalyptus trees and other trees.
Introduction to flow diagram:
After debarking the branches and trunks of logs, the logs are cut into small chips by the chipper. The size of the chips is 20-30mm and the thickness is about 3mm, then be finegrinded into sawdust of 3-4mm by the hammer mill; next the raw material with 40% moisture is dried to about 15% through a three-layers drum dryer; finally is pelleted, the diameter of finished pellets is 6-10mm for choosing. After pelleting and cooling, it is packed into 20-50kg/ bag by small bag packing scale for convenient transportation and sale. The capacity of log pellet complete project is 6 tons of biomass pellets, the total power of whole line equipment is about 1250 kw, and the plant covers an area of 3000 m2, including raw material storage and finished product storage. The whole line's design is compact, the structure is reasonable, meets the requirements of environmental protection, and can be directed designed according to customers' requirements.
Flow Diagram:
Debarking Process---Chipping Process--Grinding Process--Drying Process--Pelleting Process--Cooling&Bagging Process
Craft features and introduction to process:
Debarking Process: Raw material debarking can improve heat value of finished pellets, reduce ash residue after combustion of finished pellets and reduce emissions.
Debarking Machine: LYMB-1200, length is12m, power is 30kw, disigned capacity is 10tph.
Chipping Process:The chipping process of the log pellet complete project is to process the wood logs into wood chips, the size is 20-30mm, the thickness is about 5-10mm, and then enter the processing of the following sections.
Chipping Machine: Chipper LYGX218D, power of main motor is 132kw, feeding roller is 4kw, oil pump is 0.55kw, designed capacity is 38m³.
Grinding Process:This process is without dust discharge. After grinding by hammer mill, the sawdust is pneumatic transported out of the fan by negative pressure suction.The hammer mill is of tear circle structure with high grinding efficiency.The rotor can be operated in a positive and negative way to increase the service life of the hammer blade.The motor adopts the direct transmission of motor.
Grinding Machine(2sets): MFSP68*120, power is 160kw, capacity is 6-8t /H (moisture of raw material is 40% ).
Drying Process:Three - layer drum dryer, after drying wood chip moisture in about 13-18%.
Drying equipment: LYHG60, drum diameter 3.45m, length 11.6m, power 22kw, design with 6T/H output(moisture of raw material is 40% )
Pelleting Process: The diameter of biomass pellets is 6-10mm, and the biomass pellets have the characteristics of high calorific value, no pollution and low ash content, which can be widely used in biomass power plants, biomass steam boilers, household fireplaces, drying stove and biomass gasifier,etc.
Pelleting Machine(6sets): WZLH420, power of main motor is 90kw, power of forced feeder is 0.75kw, the designed capacity is 1 ton per unit.
Cooling&Bagging Process: The cooling process of the log pellet complete project use cooler to reduce the pellets temperature and decrease pellets moisture, low energy consumption, easy operation, high level of automation, after cooling through the cooler, the pellets temperature generally is not higher than room temperature 5ºC, the moisture is about 8-10%, the density of pellets is 650-750 kg/m³.
Packing scale: according to the local sales demand of the customer, choose the suitable packing scale to facilitate the customer to sell products. There are usually two specifications: small bag and ton bag. The packing specification of small bag packaging scale is 20-50kg/ bag, and the ton bag scale is 500-1000kg/ bag.
Cooling machine: MKLB4, the volume of the cooling chamber is 4m³, and the designed capacity is 5-7 tons per hour.
Packing machine: MDBLY-K, the packing specification is 20-50kg/ bag, and the packing speed is 3-5 bags/minute.
According to the needs of different customers, the scheme can be optimized:1. If necessary, buffer bins can be added between each section to replace the storage yard. The advantage is that it can improve the automation degree of production line and reduce dust pollution in the workshop; The disadvantage is that it will increase the construction cost of the production line, and because the bulk density of materials after crushing is very light, it is easy to bridge in the bins and material does not drop.
2. The packaging equipment can be adjusted according to customers' requirements for finished product packaging. It can also be stored in bulk or stored into silos.Detail Quotation Solutions for you, we need to know Information as Follows: (We can make the biomass pelleting project solution according to customers' actual specifictions,such as raw material,size of material,moisture of material,capacity,packing method etc.)
(1). What capacity would your prefer?
-----The Capacity Range of Wood Pellet Machine: 0.8-1T; 1.5-2T; 2-3T;3-4T.
(2).What is your raw material?
-----According to different raw material(such as hard wood,soft wood,straw,rice hust), capacity is different.
(3).What is your raw material size?
-----Best size for pressing high quality pellets is 3mm-5mm.
(4).What is the moisture of your raw material?
-----Better to be 10-15%.( If large than this, then we will recommend your Dryer Machine)
(5).Final Pellets Size?
-----We have Diameter for Pellets:6mm, 8mm, 10mm, 12mm, (Different Diameters for your Different Requirement.)
------Pellets Length: Adjustable20-50mm. (Normally our clients ask pellets length of 33mm, between 30-36mm)Process and usage of biomass pellet fuel production
"Biomass pellet fuel" refers to the use of crop waste such as straw, wheat and rice straw, or agricultural and forestry waste such as sawdust, logs and building scraps, as well as sludge and coal dust as raw materials, after crushing, granulation and other processes extrusion molding, made of biomass fuel. The utility model can not only be used for cooking and heating, but also be used as the main fuel for industrial boilers and thermal power generation. Compared with burning coal, it has the characteristics of easy transportation, storage, high burning rate and little pollution.
From the policy point of view, China has accelerated the development of biomass energy, for enterprises to provide special subsidies, tax relief. In order to increase the recycling of straw and other agricultural waste, reduce pollution, to realize resourcing, commercializing of straw resources in multi channels.
From the view of raw materials, China is a big agricultural country, and there are many kinds and wide distribution of agricultural wastes, but the utilization rate is low, which results in waste of resources and even environmental pollution. It is imperative to make use of waste and turn waste into treasure
From the application, the foreign biomass solid fuel molding technology tends to mature, the formation of a sound industrial system, such as in Korea, Japan, the government to provide biomass fuel for daily use by residents. Biomass pellet fuel in the global market in full swing in the application of promotion.
Taking the FDSP's granulating technology of crop straw as an example, the diameter of biomass particle is 6-10mm optional. The machine adopts vertical ring die pellet mill, and the ring die adopts the flat assembly structure. The material can enter the press chamber directly from the feeding port which is more easier and more suitable for the pellet processing which take crop waste like straw as raw material.
If the customer's raw material moisture content is not more than 15% , can the dryer is not necessary, crushed directly after granulating; if more than 15% but less than 20% , can consider mixing dry material and wet material, after moisture reduced, then granulating.
The selection principle of biomass granulating equipment is advanced technology, economical and applicable, safe and durable, high efficiency and low consumption, convenient maintenance and so on. Choose more long-term equipment with a sustainable vision to realize continuous production and create benefits. Make the right choice based on personal economic strength, raw materials and site conditions.Brief Introduction of FDSP
FDSP is one professional export enterprise with production capabilities.Main business are R&D ,manufacturing,sales installation,complete project service for feed machinery,biomass machinery,fertilizer machinery,silo machinery,pellet mill mould,electrical control system. Aimed "Leading in domestic brand, International Quality Assurance" for development, based on service principle of "Value Creation for customers",we are devoted customizing mature,stable solutions for global customers.
Certification
We have passed certification of ISO9001:2008,CE,Gost-R,SGS,ETC.
Exported Area
We have built business relationship with customers from more than 30 countries and region in SEA, Middle East ,Africa ,Europe ,Oceania and South America. Welcome to contact us freely!
Address:
No. 558 Hongsheng Road, Zhongguancun Science and Technology Industrial Park, Liyang City, Changzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
FDSP Since 2003
Jiangsu Liangyou Zhengda Co., Ltd. (FDSP) was founded in the year of 2003, which locates in Jiangsu Zhongguancun Science and Technology Industrial Park, Liyang city, boundary of Jiangsu, Zhejiang and Anhui provinces, covering the area of 35000m2. As a national high-tech enterprise, FDSP company will always be the first rank, which is the supplier and advanced system solution for the Feed machinery, biomass machinery, fertilizer machinery and project, etc. The main business is design, research, manufacture, sale, installation and wholesale project service for feed machinery, biomass machinery, fertilizer machinery, silo machinery, pellet mill molds and intelligent control system.
Feed Machinery&Engineering: Provide customer complete solution for "producing clean and safe feed ", could undertake 2-150T /H livestock and poultry feed project, 1.5-30T/ H premix project, 1-60T/ H aquatic feed project, and 0.5-20T/ H pet food project, so as to provide the society with safe food for such as livestock and poultry and aquaculture, and realize one-stop service "from farm to table".
Biomass Machinery&Engineering: Making use of forestry waste and agricultural raw material like tree, sawdust, bark, branches and crop straws to produce biomass pellet fuel, and undertake annually 10, 000 tons to 200, 000 tons output sawdust pellet project, straw pellet project, sludge and sawdust mixture pellet project, coal pellet project, etc., to provide clean energy for the world.
Fertilizer Machinery &Engineering: Using crop waste, manure and household waste to make bio-organic fertilizer pellets, undertake annually 10, 000 tons to 100, 000 tons output bio-organic fertilizer fermentation equipment, organic and inorganic compound fertilizer complete projects, to promote the healthy cycle development for organic agriculture.
Silo Machinery& Engineering: Suitable for grain, feed, oil, flour, brewing, building materials, chemical industry, port environmental protection and other industrial fields, steel silo engineering can provide customers with 50-6000T each spiral silo, 10-10000T each bolted silo, 50-1000T /H large conveying equipment engineering.
FDSP continuously creates more and bigger value for customers at home and abroad, and unswervingly seeks "mutual benefit, together development" with the customers.